
The Hidden Cost of Manual Screening in Clinical Trials
Manual patient screening drains coordinator hours, inflates screen failure costs, and delays enrollment. See what the data shows and how automated pre-screening may help.
Every clinical research coordinator knows the workflow: pull up a patient record, work through a protocol's inclusion and exclusion criteria one by one, document the finding, move to the next candidate. For a single Phase III oncology trial, that process can take close to an hour per evaluation [1]. For a coordinator juggling several concurrent studies, that hour rarely exists without trade-offs. The result is a workflow that looks operational on the surface while quietly consuming staff hours and generating costs that trial budgets may not fully account for.
Manual eligibility screening is a well-documented contributor to recruitment difficulty and one of the more resource-intensive tasks in clinical trial conduct. This article examines what the published evidence shows about the scale of that burden, where its costs accumulate, and what automated and AI-supported approaches are demonstrating in real trial environments.
Why manual screening quietly drains clinical trial operations
Why Manual Screening Consumes More Than Anyone Budgets For
The scale of the problem becomes visible when you measure time rather than dollars. A time-and-motion study published in Pediatric Emergency Care by Dexheimer et al. (2019), conducted across 15 observation sessions with eight clinical research coordinators at a pediatric emergency department, found that patient eligibility screening consumed 31.62% of observed coordinator time, the single largest individual task category recorded [2]. Patient contact accounted for 18.67%, performing procedures 17.6%, and physician contact 1%, with other activities making up the remainder. The study was limited to one emergency department setting and 30 total hours of observation; whether its proportions generalize to other site types and therapeutic areas requires further study.
For complex oncology protocols, the time burden is documented to be substantially higher. Penberthy et al. (2012), publishing in the Journal of Oncology Practice, used prospectively tracked screening effort at a cancer research institution and found that mean Phase III eligibility evaluation time was approximately 0.84 hours per evaluation, with a mean of 7.55 hours of screening effort per patient ultimately enrolled [1]. Because a large proportion of screened candidates do not qualify, most of that labor is expended on patients who never enroll. Those figures reflect a specific institutional setting and phase distribution and should not be treated as universal benchmarks, but they illustrate the compounding effect of high screen failure rates on staff time.
What Screen Failures Actually Cost
Screen failures are not merely a statistical inconvenience. Each patient who undergoes eligibility assessment but does not enroll represents a real financial event for the site. Penberthy et al. found that the cost of eligibility screening ranged from $129 to $336 per enrolled patient across trial phases, with an estimated annual burden of more than $90,000 to a single institution, and that these costs were typically not reimbursed through sponsor contracts [1].
Screen failure rates in published trial data are substantial. A retrospective audit of 15 randomized studies at Tata Memorial Centre's medical oncology solid tumor unit found that 51% of 7,481 screened patients failed to enroll, with the most frequent documented reason being failure to meet inclusion criteria (54.9% of failures) [3]. This was a single-institution audit from one specialized oncology unit and should not be generalized to all trial settings. Among phase II/III genitourinary cancer trials, Wong et al. (2018), reviewing 50 published studies conducted between 1999 and 2016, found a mean screen failure rate of 26% in prostate cancer trials (range 12% to 45%), with ineligibility the most frequently cited reason [4].
The Budget Lines That Are Routinely Missed
Trial budgets may not fully account for all costs of screening visits beyond the direct items: lab tests ordered per protocol, investigator time, imaging required at baseline. The indirect cost of eligibility review labor is frequently missing from budget models. Penberthy et al. noted explicitly that these costs were typically not compensated through contracts supporting clinical trials and described them as a significant and largely nonreimbursed financial burden to research institutions [1]. Sites conducting multiple concurrent oncology studies face a compounding effect: coordinator capacity absorbed by screening one study is unavailable for enrollment or data management activities in another.
Current Evidence and Research Landscape
The evidence base on manual screening inefficiency is now substantial enough to shift the conversation from whether the burden exists to how urgently it should be addressed operationally.
Cancer trial accrual is a well-recognized challenge. Peterson et al. (2022), analyzing 1,197 NCI-affiliated phase II/III interventional cancer trials initiated between 2008 and 2018, found that 19.3% (231 trials) failed because of low accrual, and that accrual failure rate rose from 11.8% in the lowest decile of eligibility criteria complexity to 29.4% in the highest decile [5]. The same study documented that median eligibility criteria word count increased by 95%, from 214 unique content words in 2008 to 417 in 2018, and that this growth was independently associated with accrual failure [5]. A systematic review by Unger et al. (2019), published in the Journal of the National Cancer Institute, pooled enrollment data from 13 studies and 8,883 patients represented across trial decision-pathway studies and estimated a pooled enrollment rate of 8.1%, with markedly lower rates in community settings (7.0%) than in academic ones (15.9%) [6]. The review also identified structural, clinical, physician, and patient-level barriers contributing to this gap, noting that even patients who are potentially eligible and willing to enroll face significant practical obstacles [6].
Manual pre-screening may not reach all potentially eligible patients across a large health system. A coordinator reviewing a tumor board roster or an admission census works within the bounds of available hours and familiarity with actively recruiting studies. Patients who meet criteria but are not flagged through these informal channels may be missed without documentation of the missed opportunity.
The Protocol Complexity Problem
Eligibility criteria have grown more intricate over time, driven by precision oncology and biomarker-stratified trial designs. The ASPE's examination of clinical trial costs and barriers noted that complex eligibility requirements create competition for limited patient pools, particularly in targeted oncology and rare disease indications [7]. The Peterson et al. analysis found that eligibility criteria word count increased by 95%, nearly doubling across NCI-affiliated trials between 2008 and 2018, and that criteria complexity was independently associated with accrual failure [5]. When a single protocol carries 30 or more inclusion and exclusion criteria spanning laboratory values, prior therapy history, molecular markers, and organ function thresholds, manual chart review is not merely slow; it is prone to omission. In the Tata Memorial Centre audit, the most common documented reason for screen failure was failure to meet inclusion criteria [3]. The audit did not establish whether structured EHR-based pre-filtering would have changed those outcomes.
How manual screening turns into hidden trial cost
Manual screening cost is not only the cost of one review. It is the cumulative opportunity cost of coordinator time spent on patients who never enroll.
Operational Implications for Sites and Sponsors
The operational consequences of manual pre-screening extend beyond the assessment visit itself. Two downstream effects are worth examining with appropriate caution.
Coordinator capacity allocation. Time spent on manual chart review is time not directed toward patient communication, retention activities, data query resolution, or study-specific training. When pre-screening consumes a substantial share of coordinator effort, other trial functions absorb the deficit in ways that are difficult to trace directly but are nonetheless real. Whether this relationship holds consistently across different site types and therapeutic areas requires more systematic study than a single time-motion observation can provide.
Site selection and patient population mismatch. Sites can be selected on the basis of investigator relationships or historical enrollment performance, without adequate structured analysis of whether the actual patient population in their EHR matches the protocol's eligibility profile. When that mismatch surfaces during the pre-screening phase, it appears as low screen-to-enroll conversion. Feasibility assessments built on structured, prospective patient data queries could expose these gaps earlier in the process, though the operational feasibility of implementing such queries consistently across diverse EHR environments remains a practical challenge.
Regulatory and Documentation Considerations
The ICH E6(R3) Good Clinical Practice guideline was finalized by the ICH Assembly on January 6, 2025. The EMA adopted it effective July 23, 2025, making it legally effective for EU clinical trials from that date [14]. The FDA published its final guidance for industry on September 8, 2025, making the guideline officially available in the United States [8]. The MHRA published UK-specific annotations, and full UK legal compliance became required from April 28, 2026 [15]. Implementation timelines and the precise scope of regulatory obligation differ by jurisdiction; sponsors should confirm requirements with relevant regional regulators.
E6(R3) is relevant to automated screening approaches in several ways. The guideline provides updated principles for using electronic health records as source documentation, acknowledging that original data may be captured in various formats including EHR systems and patient-reported outcome platforms [9]. Its risk-proportionate framework encourages fit-for-purpose solutions, including centralized and remote monitoring approaches, and is designed to remain relevant as technology evolves.
The guideline does not specifically validate AI eligibility screening tools, and it does not establish a requirement that every automated pre-screening workflow be described in the protocol or ICF. Sponsors deploying AI-supported screening tools should document their validation approach, define the process for qualified human review before final enrollment decisions, and confirm that eligibility determination records meet the source data integrity requirements of the guideline. Final eligibility determination remains an investigator responsibility under GCP regardless of what automated systems are used upstream.
The FDA's final guidance, like the E6(R3) document it accompanies, describes the agency's current thinking and does not establish legally enforceable obligations [8].
A safer model for automated pre-screening
Automation should reduce the volume of records requiring full manual review, not replace investigator responsibility for final eligibility determination.
AI and Automation in Eligibility Pre-Screening: What the Evidence Shows
The research literature on AI-assisted clinical trial screening has grown substantially in recent years, with several studies now reporting accuracy and efficiency data from real-world and retrospective settings. These results are meaningful but require context: most high-performing systems operate within defined EHR environments with relatively clean structured data and well-characterized patient populations. Performance in settings with fragmented EHR infrastructure, rare disease populations, or highly heterogeneous eligibility criteria may differ.
A retrospective evaluation of MSK-MATCH (Memorial Sloan Kettering Multi-Agent Trial Coordination Hub), published as a preprint by Rosenthal et al. in November 2025, tested the system across 88,518 clinical documents from 731 breast cancer patients across six trials. The system classified 61.9% of eligibility cases in the retrospective dataset without flagging them for human review, and triaged 38.1% for coordinator assessment. For triaged cases, pre-populating the eligibility screen with AI-generated explanations reduced review time from 20 minutes to 43 seconds per case, at an average computational cost of $0.96 per patient-trial pair. Across the full cohort, the workflow achieved 98.6% accuracy, 98.4% sensitivity, and 98.7% specificity for patient-level eligibility classification [10]. As a preprint, these findings have not completed peer review and should be interpreted accordingly.
Published in the Journal of Cardiac Failure in 2026, Martyn et al. studied an AI system (Synapsis AI, Dyania Health) deployed within a unified EHR system across multiple Cleveland Clinic hospitals in Ohio and Florida beginning in August 2024. The system assessed patient eligibility for a transthyretin amyloid cardiomyopathy trial using both structured and unstructured EHR data and achieved 96% accuracy across nine prespecified domains of trial criteria [11]. The study noted the importance of auditable AI justifications for supporting investigator review.
In cardiovascular research, van Dijk et al. (2021), publishing in the Journal of Clinical Epidemiology, validated EHR text-mining for trial eligibility pre-screening across three medical centers with different EHR vendors as part of the LoDoCo2 trial. Automated EHR screening of 92,466 patients showed that the number of patients requiring manual review could be reduced by 73,863 (79.9%), with the remaining 20.1% containing 82.4% of actual trial participants. The overall accuracy of automatically extracted data was 88.0% [12]. The study noted that 17.6% of actual trial participants were missed by the text-mining tool, primarily due to absent or incomplete data fields, underscoring that automated pre-screening systems require validation before deployment and cannot substitute for human eligibility determination.
An earlier automated pre-screening algorithm tested at Massachusetts General Hospital, published in Clinical Trials by Beauharnais et al. in 2012, halved total daily screening time from four hours to two in an inpatient diabetes trial, while more than doubling the average number of patients pre-screened daily (from 13 to 30) and increasing enrollment rates. Developing the algorithm added a fixed cost of $3,000 to the study [13].
What Automation Cannot Do
These results should not be read as evidence that manual screening can be eliminated. The MSK-MATCH system triaged 38.1% of retrospective cases for human assessment. The van Dijk cardiovascular EHR system missed roughly one in six actual trial participants. The Cleveland Clinic system required a defined diagnostic code pre-filter before AI processing began. Each of these systems also operated in a controlled environment with a defined trial population and structured EHR access that many sites cannot replicate.
The appropriate operational model, supported by both the evidence and the regulatory framework of ICH E6(R3), is human-AI collaboration: automated pre-screening that reduces the volume of records requiring full coordinator review and identifies likely eligible candidates at scale, with qualified human assessment before any final eligibility determination. False negatives in automated pre-screening (missing patients who would qualify) carry patient access and recruitment implications that make human oversight not merely procedurally required but practically necessary.
How Kitsa Fits Into This Problem
KScreener, Kitsa's patient pre-screening product, is designed to connect EHR data to a trial's eligibility criteria and flag likely eligible patients before manual chart review begins. The intended use is to reduce the volume of patients requiring full coordinator-level assessment. For sponsors building out broader trial infrastructure, KScreener is designed to operate within the Kitsa platform alongside KScout's site feasibility intelligence and KScribe's regulatory document generation tools.
Manual screening costs accumulate before most patients ever reach formal enrollment. KScreener is designed to connect EHR data to trial eligibility criteria, surface likely eligible patients earlier, and reduce the volume of records requiring full coordinator-level review. Used alongside KScout for site feasibility intelligence, it helps sponsors, CROs, and sites move from one-record-at-a-time screening toward structured, scalable patient matching.
Key Takeaways
- Manual eligibility pre-screening was the single largest individual task category for clinical research coordinators observed in a published time-motion study, consuming 31.62% of recorded time in one pediatric emergency department setting. The finding is specific to that setting and should not be assumed universal.
- Penberthy et al. (2012) found mean Phase III eligibility evaluation time of approximately 0.84 hours per evaluation and 7.55 hours of staff effort per enrolled patient, with these costs largely unreimbursed through sponsor contracts. Screening costs ranged from $129 to $336 per enrolled patient.
- Screen failure rates vary substantially by indication and trial phase. A single-institution oncology audit found 51% of screened patients failed to enroll; a review of GU cancer trials found mean Phase III prostate cancer screen failure rates of 26% (range 12% to 45%).
- Peterson et al. (2022) found that 19.3% of 1,197 NCI-affiliated cancer trials failed because of low accrual, with failure rates rising from 11.8% among trials with the simplest eligibility criteria to 29.4% among the most complex.
- Automated EHR pre-screening systems have demonstrated meaningful reductions in manual review volume in published studies, with one cardiovascular multicenter validation showing 79.9% fewer patients requiring full manual review. Missing rates, data quality requirements, and EHR infrastructure constraints vary across settings.
- ICH E6(R3) was finalized in January 2025. FDA published final guidance in September 2025; EMA adopted it effective July 2025. Implementation timelines and obligations are jurisdiction-specific. Final eligibility determination remains an investigator responsibility under GCP, regardless of upstream automation.
- None of the systems discussed in this article eliminates the need for qualified human review; the appropriate model is automated candidate identification followed by coordinator-level assessment before enrollment decisions.
FAQ
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References
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